Challenges

Exploit the Technology of Casting

Sarginsons is an aluminium foundry that uses advanced technology to solve casting challenges, opening a door to the huge, unrealised potential of liquid metal engineering. A whole new world of efficiencies.

Sarginsons has reinvented lightweighting with it's ground breaking topological optimisation studies. It has revolutionised casting design with its digital twin simulations. And it is developing new recycled alloys, new heat treatment techniques, new casting software and better Tooling. There is no aspect of casting technology that Sarginsons isn't reinventing to find better solutions.

No other aluminium foundry comes close.

Challenges

Aerospace Casting: The Final Frontier

Traditional castings in aerospace are finally a possibility. Sand, Gravity or Low Pressure casting present, thanks to advances pioneered by Sarginsons in generative design and metallurgical processing, numerous opportunities for massive reductions in costs and weight in aerospace components.

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Challenges

Lighter, Better Castings

In being able to accurately simulate and predict TYE mechanical strength, at any point across a components form, Sarginsons can really exploit the extraordinary ability of topological optimisation to shed mass or to enhance mechanical performance.

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Challenges

Improving TYE

Increasing TYE mechanical performance, even in sand cast prototypes, is a Sarginsons speciality. A whole range of novel technologies covering every aspect of the casting process can be deployed.

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Challenges

Reducing Costs

Casting has massive potential for cost reductions. It starts with great component design but there's a multitude of other avenues of attack. One thing is certain though, the best place to drive it, is the Sarginsons foundry.

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Challenges

Perfect Prototypes

Industrialising castings, whose prototypes are made using different processes, is challenging. Sarginsons makes the process easier by being able to cast prototypes with the same mechanical characteristics as production components. A real advantage.

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Challenges

Casting Problems?

Sarginsons remedies problems in existing castings, by using its unique digital twin technology to virtually test multiple design iterations without affecting production.

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Challenges

The Right Design

It is simply not possible to design a casting with optimum cost or performance characteristics, without Sarginsons unique Digital Twin Simulation, Topological Optimisation or Design for Manufacture services. So why not use it?

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Challenges

Supply Chain Resilence

To address the issue of supply chain resilience, Sarginsons has developed a virtual solution that enables emergency, short run casting, without the administrative burden and costs of dual sourcing.

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Challenges

One Piece Castings

Merging components into a one-piece casting is common sense. Sarginsons unique ability to simulate mechanical performance allows it to lightweight larger castings, without any overengineering.

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Challenges

Near Zero Carbon

In only using hydroelectric aluminium, Sarginsons is a low carbon foundry, but it's ability to refine the grain structure of recycled aluminium using rare earths will make it the lowest carbon foundry in the world.

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Exploit the Technology of Casting

Aerospace Casting: The Final Frontier

Lighter, Better Castings

Improving TYE

Reducing Costs

Perfect Prototypes

Casting Problems?

The Right Design

Supply Chain Resilence

One Piece Castings

Near Zero Carbon

Better Technology. Expanded Horizons.