Robot The Thinker
Challenges

Exploit the Technology of Casting

Sarginsons, an advanced aluminium foundry, leverages cutting-edge technology to conquer casting challenges by using technology to unlock the vast, untapped potential of liquid metal engineering. Creating unprecedented efficiencies and superior solutions, which must not be ignored.

Sarginsons redefines lightweighting through pioneering topological optimization. It transforms casting design via revolutionary digital twin simulations. And it's forging ahead with innovative recycled alloys, advanced heat treatments, state-of-the-art casting software, and enhanced tooling. No facet of casting technology escapes Sarginsons' relentless reinvention for optimal results.

No other aluminium foundry comes close

Challenges

Aerospace Casting: The Final Frontier

Traditional castings in aerospace are finally a possibility. Sand, Gravity or Low Pressure casting present, thanks to advances pioneered by Sarginsons in generative design and metallurgical processing, numerous opportunities for massive reductions in costs and weight in aerospace components.

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Aerospace Casting: The Final Frontier
Challenges

Lighter, Better Castings

In being able to accurately simulate and manipulate TYE mechanical strength, at any point across a components form, Sarginsons can exploit the extraordinary ability of topological optimisation to shed mass whilst enhancing mechanical performance.

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Lighter, Better Castings
Challenges

Improving TYE

Increasing TYE mechanical performance, even in sand cast prototypes, is a Sarginsons speciality. A whole range of novel technologies covering every aspect of the casting process can be deployed.

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Improving TYE
Challenges

Reducing Costs

Casting has massive potential for cost reductions. It starts with great component design but there's a multitude of other approaches that combined, represent potentially massive overall economy.

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Reducing Costs
Challenges

Perfect Prototypes

Industrialising castings, whose prototypes are made using different processes, is challenging. Sarginsons has avoided the issue by being able to cast prototypes with the same mechanical characteristics as production components. A real advantage.

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Perfect Prototypes
Challenges

Casting Problems?

Sarginsons remedies problems in existing castings, by deploying its full range of novel technologies, in one central hub.

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 Casting Problems?
Challenges

Simulations Improve Realities

Sarginsons have developed the world's first simulations of TYE performance in castings. This changes everything, by freeing casting design from the deadening hand of virtual uncertainty to the certainty of a new virtual reality.

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Simulations Improve Realities
Challenges

Supply Chain Resilence

To address the issue of supply chain resilience, Sarginsons has developed a virtual solution that enables emergency, short run casting, without the administrative burden and costs of dual sourcing.

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Supply Chain Resilence
Challenges

One Piece Castings

Merging components into a one-piece casting is common sense. Sarginsons unique ability to simulate mechanical performance at any point on a cast form allows it to lightweight larger castings precisely.

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One Piece Castings
Challenges

Near Zero Carbon

Sarginsons is on a mission to become the world's first zero carbon foundry. It has developed new zero carbon aluminium alloys and is now investing to ensure all processes avoid carbon but remain competitive.

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Near Zero Carbon

Better Technology. Expanded Horizons.

Liquid Metal can take any shape but, making it functional requires the most advanced casting technology available. Tackling areas like refined grain structures, manipulated elongation whilst accommodating seemingly infinite variables is complex and demanding, but possible.

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Contact

Get in touch with the
Sarginsons Team

UK Office
US Office

Torrington Avenue, Coventry,
West Midlands, CV4 9AG

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