2024 05 Sarginson Studio1051 1 (2)
Challenges • Improving TYE

Technology Elevates Mechanical Properties

Achieving desired TYE performance in aluminium castings is a Sarginsons speciality and a fundamental of their world leading casting services. By deploying their unique range of technologies, especially Digital Twins and Smart Cooling, Sarginsons has achieved extraordinary improvements in TYE mechanical performance, even in prototype sand castings. 

The process begins by accurately simulating TYE but, as the smallest modifications matter, the real magic happens when the technology team comes together. The blended expertise of all aspects of the casting process produces remarkable results, that rarely fail to achieve targeted TYE. 

Sarginsons frequently uses this technology to address TYE difficulties in existing components for other foundries as well as OEMs.

TYE Mapping is the Key

The accurate simulation of TYE data, allowing the identification of problem areas, at any point across a component's form, is a critical first step. And a unique Sarginsons ability. This allows a focussed solution to be developed that utilises any of a number of technologies. 

Prototype TYE is vital

Prototypes that don’t exhibit the same TYE attributes as the production component are of limited use. Sarginsons has developed techniques that overcome the TYE variation, generated by different casting techniques, to cast true production ready prototypes, ensuring better off-tool validation.

Casting TYE Remediation

Sarginsons is frequently asked to improve component TYE performance after a casting fails or generates high scrap. It is usually able to do this with simple fixes, like alloy grain refinement or smart cooling, and cheaply validate those improvements through simulation. Occasionally more sophisticated fixes are required. 

Key Points

  • TYE is Predictable at any Point
  • Youngs Modulus Simulations Available
  • Prototypes have Production TYE
  • Casting Remediation a Speciality
  • Automotive Chassis Components
  • Aerospace Viable Components

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