Freeform Casting 3
Solutions • What is Freeform Casting?

New Technology Redefines What's Castable

Traditional CAD modelling is driven by fixed TYE CAE simulations using homogenous material data. This results in overweight, cumbersome and difficult to cast designs. By using localised TYE data, produced by Sarginsons unique Digital Twin Simulations, algorithmic design techniques like topological optimisation, can precisely map performance allowing the full benefits of FEA projections to be realised.   

Sarginsons offers a range of technologies that enable it to push past conventional boundaries to create geometrically free and mass optimised design potentialities which can transform the cost and performance dynamics. But it's as much about the accommodation its flexibility provides for other parts of an assembly or structure, as it is about the component itself. 

This is the Sarginsons way, this is the new way.

Liquid Metal Engineering

For Sarginsons the dream is to fully exploit the ability of liquid metal to adopt any shape as the basis for any component design. Clients can create the most aesthetic, efficient, largest or lightest design but the question is always, can Sarginsons cast it? With their unique digital twin simulations, and ability to prove topological realities, the answer is increasingly yes. 

Anything  And Everything Goes 

Sarginsons cannot currently cast any form but all the technology is increasingly approaching that goal. And it's not just digital solutions, as they're pushing hard with techniques such as Smart Cooling, Designed Deformation, 3D printed cores and Intelligent Tooling which target problem areas with very focussed solutions. 

The Future Was The Jetsons

This work will change how the world looks and operates. Organic looking, freeform, super light structures will redefine the performance and design of a whole host of everyday products, and those yet to come. We're already producing chassis for autonomous cars, in volume for 2026 release, and changing what's possible in the UAV and aerospace markets. And soon possibly flying cars of sci-fi dreams.

 

Key Points

  • Freeform Casting, Anything Goes
  • Massive Lightweighting Opportunities
  • Transformed Aerospace Economics
  • One Piece Casting Replaces Multiple Parts
  • Creating Nature In Aluminium

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Freeform Casting is Liquid Metal Engineering

Liquid metal can take any shape, which Sarginsons technology can make strong enough, light enough and flexible enough to perform any role required. YOu design and we'll make it a reality.

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