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Aluminium Sand Casting

Sarginsons Sand Casting:

A Radically Better Approach.

 

Sarginsons unique technology allows it to produce aluminium sand castings with multiple advantages over the standard sand casting process, particularly with respect to prototyping and supply chain resilience.

This is best seen in it's extraordinary Freeform Casting process, in which sand castings can cast virtually any design with mechanical performance controlled at all points across the cast form. It's an exceptional process offering an entirely new dynamic in the sand casting world.

Why Sarginsons Sand Casting?

  • Sarginsons is the only foundry that can even attempt to replicate the mechanical performance of production castings in sand. 
  • It is the only foundry in the UK using inorganic sand cores, preventing gas from affecting casting performance. 
  • Sarginsons overcomes problematic thin wall sections by removing the need for them entirely.
  • It is the only foundry in the UK producing low pressure sand castings, specialising in higher TYE mechanical performance. 
  • Sarginsons unique digital twin simulations are configured for sand castings, so mechanical performance can be precisely estimated and tested. 
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Our Aluminium Sand Casting Capabilities

At Sarginsons Industries Ltd, our aluminium casting foundry in the UK is equipped with the latest in casting simulation, core making, and metal testing technologies. Our team ensures each component meets tight automotive tolerances and industry standards.

Core Capabilities:

  • Prototype to full production sand casting
  • Manual moulding lines
  • Casting simulation and 3D modelling
  • Post-casting machining and heat treatment
  • Advanced quality inspection and metallurgical testing
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Automotive Applications

Our automotive aluminium castings are trusted by leading OEMs for their reliability and performance. Applications include:

  • Suspension and chassis components
  • Powertrain housings
  • EV battery enclosures
  • Structural components

Sustainability & Lightweighting

Aluminium is not only lightweight but also highly recyclable, aligning with the automotive industry's move towards sustainable and energy-efficient vehicles. Our casting processes reduce waste and support environmental targets through efficient use of materials and energy.

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Why Sarginsons?
Your Trusted UK Sand Casting Partner

Based in Coventry with a strong heritage in UK aluminium casting we proudly serve automotive customers across the UK, Europe, and globally. Sarginsons Industries Ltd is recognised for:

  • ISO and IATF 16949 certified processes
  • Fast prototyping and development
  • End-to-end project support
  • Responsive, customer-focused service

Contact Us Today for Your Aluminium Sand Casting Needs

Whether you need prototypes, small batch runs, or full production volumes, Sarginsons Industries Ltd delivers reliable aluminium sand casting solutions for the most demanding automotive applications. Contact our casting experts today to discuss your project requirements.

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Sarginsons Team

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Torrington Avenue, Coventry,
West Midlands, CV4 9AG

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